Introduction
- Aluminium formwork system is a construction system for forming cast in place concrete structure of a Building. Aluminium formwork is made in aluminum alloy profile what is the main material and is made into formwork through machining, welding, and other processes, which is suitable for concrete engineering.
- Aluminium formwork system can be assembled flexibly according to different structural sizes. The design and application of aluminum alloy formwork is an innovation in formwork technology.
- Aluminum alloy formwork system increases efficiency, and also produces an extraordinarily strong structure with excellent concrete finish.
Advantage
a.Flexible and efficient assembly
More than 85% of standard formwork and each formwork has an installation code.
Aluminum alloy formwork assembly method is simple and easy to operate.
Due to the formwork is light weight, workers can easily carry and assemble it.
b.Good quality of concrete forming
High strength and precision, with few joints on the aluminum alloy formwork surface.
Customized production of aluminum alloy formwork with higher dimensional accuracy.
Complete the entire structure with one-time pouring
c.Environment friendly and economical
Great recyclable value, over 35% higher than steel, beneficial for environmental development
Reduce construction waste on construction sites by nearly 30%
Longer service life, can be reused up to 200-300 times, can reduce costs by about 25%
Due to high construction efficiency, it can reduce labor costs by about 20%
Reduce expenses for renting equipment such as cranes, wall plastering, and decoration costs
d.More safer construction environment
After assembly, it forms a whole with high stability.
No need to work with a crane, greatly reducing the risk of falling objects from high altitude.
High bearing capacity, and is not easily deformed
Specifications& Features
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Aluminum Alloy Features |
Shear-strength(Fva) |
115N |
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Poisson's ratio(Va) |
0.3 |
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Yield strength(Fa) |
200N |
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Elasticity modulus(Ea) |
70KN |
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Composition |
Inner&Outer wall panel and corner panel |
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Beam bottom&side panel and corner panel |
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Slab panel&prop head and corner panel |
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Staircase panel |
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Alloy Material |
6061-T6 |
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Material Type |
Complete extrusion |
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Main Welding Type |
Friction Stir Welding |
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Thickness of Panel |
4mm |
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Thickness of Edge Frame |
8mm |
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Height of Edge Frame |
65mm or customization |
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Standard of Wall Panel Width |
50mm-600mm |
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Standard of Wall Panel Height |
2400mm-2600mm or customization |
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Standard of Slab Panel Size |
400mm-600mm*1200mm or customization |
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Weight of Panel |
24KG/㎡ |
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Standard Prop Adjustable Range |
1800mm-3300mm or customization |
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Components
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WALL&COLUMN -Wall Panel |
WALL&COLUMN-Wall End Panel | WALL&COLUMN-Wall Top Panel |
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DESCRIPTION:Wall Panel is used to support vertical structure like wall and column. Usually the bottom part is linked to Rockers with Bolt &Nut for easy dismantling while the top is connected to Beam Joint for beam or Slab Joint with Pin &Wedge. |
DESCRIPTION:Fill up the formwork area, where standard wall panels unable to fit at the horizontal-end sides of the formwork system. | DESCRIPTION:Wall top panel is used to connect the standard wall panel to satisfy the storey. |
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WALL&COLUMN-External Corner Joint |
WALL&COLUMN-Internal Corner Joint | WALL&COLUMN-Rocker |
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DESCRIPTION:Used to connect wall panels at external corner area. |
DESCRIPTION:Internal corner joint is used to connect wall panel and wall end panel at internal corner.The height of IC are equal to the wall panel height. | DESCRIPTION: Used to connect wall panels at external corner area. |
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WALL&COLUMN-K Panel |
BEAM-Beam Soffit Panel |
BEAM-Beam Soffit Panel |
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DESCRIPTION: K Panel are fixed on the external wall panels with K Panel screws before concrete pouring. The function of K Panel is to support the external wall panels for next floor. |
DESCRIPTION: Beam soffit Panel issued to support Beam. | DESCRIPTION:Beam soffit Panel issued to support Beam. |
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BEAM-Beam Prop Head |
BEAM-Beam Prop Head | BEAM-Beam Corner Joint |
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DESCRIPTION:Panel to support beam and use to join two Beam Bottom with Pin &Wedge. |
DESCRIPTION: Use to join the beams together (Middle beam and/or End beam),the steel props will be placed under the prop head. | DESCRIPTION:Use for internal corners usually at Use for internal corners usually at Pin&Wedge. |
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BEAM-Beam Side Panel |
BEAM-Beam Internal Corner | BEAM-Beam Outer Corner |
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DESCRIPTION:Use for internal corners usually at beams.Connect to other panels using Pin&Wedge. |
DESCRIPTION:Internal corner joint is used to connect panels at internal corner. The height of IC are equal to the beam side panel height. | DESCRIPTION:Use for internal corners usually at beams.Connect to other panels using Pin&Wedge. |
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SLAB-Slab Panel |
SLAB-Slab Middle Beam | SLAB-Slab End Beam |
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DESCRIPTION:The slab panel will be used to support the concrete weight during concrete pouring and casting. |
DESCRIPTION:Use to join the prop heads, the middle beam supports the slab panels. | DESCRIPTION:Use to join the prop head and slab corner, the end beam supports the slab panels. |
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SLAB-Slab Corner Joint |
SLAB-Slab In-corner Joint | SLAB-Slab Prop Head |
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DESCRIPTION:The slab corner joint will be used to connect the wall panel and slab panel. |
DESCRIPTION:The slab in-corner joint will be used to connect the wall panel and slab panel at the in-corner position. | DESCRIPTION:Prop head to support the slab with steel Prop head to support the slab with steel&wedge and BB bar for middle beam&end beam. |
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(Short Pin) |
Item |
(Wedge) |
Item |
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Weight:0.064kg |
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Weight:0.03kg |
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Description： The short pin&wedge will be used as a fastening device to make all panels link firmly. |
Description： The short pin&wedge will be used as a fastening device to make all panels link firmly. |
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Tie Rod |
Item |
Square Spacer&Hex Nut |
Item |
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Weight:1.5KG |
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Weight:0.4KG |
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Description： The tie rod will be used as a connecting device to link the wall panels firmly. |
Description： The square spacer&hex nut will be used as a fastening device to link tie rod and make wall panels firmly. |
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Strengthen Back Edge |
Item |
PVC SLEEVE |
Item |
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Weight:7KG |
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Weight:0.1kg |
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Description： The strengthen back edge will be used as a fixed device to fix wall panels keeping a vertical position. |
Description： The pvc sleeve will be used as a fixed device to ensure the structural size distance of the wall panels. |
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Long Pin |
Item |
Slab Transfer Box |
Item |
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Weight:0.19G |
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Weight:10KG |
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Description： The long pin will be used as a fastening device to make all panels link firmly. |
Description： The slab transfer box will be used as a mold to reserve a floor hole for transferring panels after dismantlement. |
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Adjusted Steel Prop |
Item |
Joint Bar |
Item |
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Weight:11.63-17.8KG |
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Weight:0.68KG |
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Description： The adjusted steel prop will be used as a load device to prop the slab panels. |
Description： The joint bar will be used as a connecting device to link the slab prop head and beam panels. |
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Y Type Panel Puller |
Item |
T Type Panel Puller |
Item |
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Weight:2KG |
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Weight:10KG |
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Description： The Y type panel puller will be used as a dismantling tools to remove the wall panels. |
Description： The T type panel puller will be used as a dismantling tools to remove the slab panels. |
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Hole Hook |
Item |
Working Bench |
Item |
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Weight:0.65KG |
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Weight:11KG |
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Description： The hole hook will be used as an adjuster tool to ensure smooth connections between panels. |
Description: The working bench will be used as the inner working platform. |
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Wall Panel Diagonal Prop |
Item |
Square Column Buckle |
Item |
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Weight:17KG |
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Weight:18-51KG |
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Description： The wall panel diagonal prop will be used as a supporting device to load of wall panels during concrete pouring. |
Description： The square column buckle will be used as a fixed device to fasten the column panels with not tie rods firmly. |
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Kicker Nut |
Item |
Back Edge Connector |
Item |
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Weight:0.2KG |
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Weight:3KG-6KG |
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Description： The kicker nut will be used as a fixed device to fix the kicker panels. |
Description: The back edge connector will be used as a connecting device to link the strength back edge. |
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| Flat Tie | Item | PVC sleeve | Item |
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Weight:0.06KG |
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Weight:0.025KG |
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Description: It is used to connect and fix both sides of aluminum formwork, bear the lateral pressure of concrete pouring, control wall thickness and prevent formwork bulging. |
Description: It is sleeved on flat wall tie to separate the tie from concrete, prevent adhesion and allow the wall tie to be reused after formwork removal. |
Application Scope
Typical floors residential：
Relatively easy to apply aluminum alloy formwork system, with simple application, efficient construction and high quality.
Villa buildings：
More suitable for villa clusters with a larger quantity.
Apartments:
Relatively easy to apply aluminum alloy formwork system, with simple application, efficient construction and high quality.
Office Towers:
The relative difficulty is relatively high, and a more professional team like us is needed to provide you with project life-cycle services.
Hotels&Hospital&Schools：
The relative difficulty is relatively high, and a more professional team like us is needed to provide you with project life-cycle services.
Shopping Malls：
The relative difficulty is relatively high, and a more professional team like us is needed to provide you with project life-cycle services.
Assembly Instructions
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Step 1 |
Step 2 |
Step 3 |
Step 4 |
Step 5 |
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Mark the position of the structure |
Assemble wall panels |
Assemble Beam panels |
Assemble slab panels |
Assemble Kickers |
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Engineers mark the structural line and mark the level of the floor slabs based on the approved construction drawings. |
After the installation of wall re-bars and water&electricity pipes is completed, start assembling the wall panels,tie rods and reinforced steel square tube. |
Assemble the beam panels according to the assembly drawing. |
Assemble the slab panels and steel prop according to the assembly drawing. |
Assemble the kickers according to the assembly drawing. |
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Step 6 |
Step 7 |
Step 8 |
Step 9 |
Step 10 |
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Assemble staircase panels |
Install water& electricity pipes and roof re-bars |
Check and adjust the Panels to achieve structural dimension accuracy |
Concrete pouring |
Dismantling wall panels |
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Assemble the staircase panels according to the assembly drawing. |
Assemble the staircase panels according to the assembly drawing. |
Check and adjust to ensure that the panels assembly conforms to the structural size and is stable and firm. |
Concrete pouring is distributed evenly throughout the wall section before begin to concrete the slab areas. |
Use wall panel removal tools to dismantle wall panels in order, and violent dismantle is prohibited. |
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Step 11 |
Step 12 |
Step 13 |
Step 14 |
Step 15 |
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Dismantling Beam panels |
Dismantling slab panels |
Dismantling Kickers |
Dismantling tie rods&PVC pipes |
Cleaning&Transfer panels |
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Remove all pins and wedges from the section of beam side. Then, dismantle all the beam panels. |
After remove all pins and wedges, middle beam and end beam will be easily removed. The prop head and steel props must not be removed to support the floor slab. |
The wall panels are removed to disconnecting the lower kicker from the adjacent templates and prepared for reuse. |
The tie rods are used to ensure the wall thickness and fixed the wall panels. PVC sleeves are used to protect the tie rods so as to reuse it. Both of it can be removed by special tools. |
Transfer all templates through slab box to next floor. And all templates shall be cleaned after dismantle for a better quality in next floor. |
Competitive Advantages
- Having advanced production equipment and 20 years of production experience
- A team of engineers with an average of about 10 years of experience ensures smooth progress of engineering projects
- Our team has participated in over 2000 domestic aluminum alloy formwork application engineering projects
- We can provide full cycle project services to ensure the smooth application of aluminum alloy formwork
One stop solution service process
- Free consultation service:You provide us with construction drawings to evaluate which formwork system solution is more cost-effective and provide a detailed quotation list for you
- Project emergency plan service:The project scheme formulation process will cautiously consider the emergency handling of aluminum alloy formwork system products during use
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Full process one-on-one project team service:Each project will have an independent team to provide you with professional engineering solution services, business communication services, and on-site construction management services
FAQ